Spray Coating Machines

2 Station and Single Station Conveyorized ID Spray Machine

  • Current developments in different industrial sectors show an increasing demand for internal diameter (ID) coatings. The coating of rotationally symmetrical internal surfaces, e.g., the inside of a tube, can be realized with conventional spray guns up to a certain diameter and a certain depth of the part. This machine is designed to apply adhesive viz. Chemlok on metal components before molding.

Features:

  • Job Inner Diameter 16 mm to 100mm can be sprayed
  • Spraying thickness accuracy within range of 6/7 micron will be achieved.
  • 2 nos of pneumatically operated Spraying units (For Primer & Final coat each). Pneumatic cylinder will be used for gun movement.Gun movement shall be as follows: For job ID 16mm to 100mm, and for OD 10mm to 100 mm Effective Spraying Length - 140mm
  • Each Spraying unit will have 1 number of Pressure feed gun and Diaphragm Pump of Iwata make
  • Separately mounted PLC based control panel including an alarm and display of errors. Panel will be of protection-IP 42
  • E Stop PB will be at 2 positions for entire length of machine. viz. at loading and unloading Station
  • Alarm for Gun Blockage
  • Alarm for Failure in Main motor.
  • Alarm for Heater (for both stations) failure.
  • Alarm for Main Pneumatic supply errors.
  • Product Parameters:

    1 Gun movement for ID 16mm to 100mm
    2 Gun movement for OD 10mm to 100mm
    3 Electrical Power Supply 415V AC, 50Hz,22Kw
    4 Pneumatic Air Supply 4-6 bar
    5 RD gun 2
    6 Electrical Heating Chambers 3kw
    7 Effective Spraying Length 180mm
    8 Conveyors 1
    8 SS Chemlok containers 9 litres
    10 Cubic Feet per Minute (CFM) 12

    2 Station Conveyorized OD spray Machine (Rod type)

    • This machine is used for spraying on Outer diameter while the component mounted here is horizontal. Structure provided is very reliable and rigid. The machine majorly focusses on pneumatic system which brings in accuracy as well as safety and efficiency. This machine is designed to apply adhesive or paints on metal components before molding.

    Features:

  • Frame Assembly with M.S. covers & doors (powder coated).
  • Pneumatically operated Job clamping and Spraying unit.
  • For round Components range from Diameter 10mm to 100 mm. X 410 mm. (Actual spraying area 410mm lengthwise) And can accommodate number of components within this range.
  • Electric Control Panel, with Drive & PLC mounted inside with easy access to operator
  •  One type of fixtures (Rod) 2 nos. for holding jobs (Round Components) as per specifications supplied by customer.
  • Machine footprint:1500mm X 700mm.
  • 1 Nos. of Gun to be used of Iwata (Gravity Feed-Auto).
  • 2 Nos. of 9 liters Pressure feed tank along with Gun cleaning system will be provided.
  • Product Parameters:

    1 Heaters 3 kW
    2 Electrical Power Supply 230V AC, 50Hz, 15Kw
    3 Spraying Area 405 mm
    4 Pressure feed auto gun 2 (Iwata Make)
    5 Pneumatic Air Supply 4-6 bar
    6 Machine Footprint 5500mm X 1700 mm
    7 SS Chemlok containers 10 liters
    8 Cubic Feet per Minute (CFM) 29

    Combined ID/OD Spray Machine

    • This machine has the capability to function both - Coating outside surface of the metallic component as well as coating inside surface of the metallic component. This machine thus provides flexibility to our customers who would like to have Inner Diameter as well as Outer Diameter spraying at a single place. Ensures quality with air and liquid control; eliminates quality problems due to uneven application of the spray solution due to changes in spray pattern or drop size.

    Features:

  • Pneumatically operated Spraying unit- 1no, with Gravity Feed Gun
  • Electrical motor operated job rotating unit
  •  Motor, Clutch brake unit with Electric Control Panel with Drive & PLC mounted in machine enclosure
  • Each Spraying unit will have 1 number of Pressure feed gun and Diaphragm Pump of Iwata make
  • Both ID and OD can be sprayed by manual shifting of gun.
  • The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  • Product Parameters:

    1 Inner Diameter Spraying Area 25mm to 250mm
    2 Outer Diameter Spraying Area 25mm x 180mm - 240mm to 200mm x 250mm
    3 Electrical Power Supply 415V AC, 50Hz,2Kw
    4 Pneumatic Air Supply 4-6 bar
    5 Spray Length 180 mm
    6 RD gun 1
    7 Electrical Motor Load Capacity 22 Kg
    8 SS Containers 2 No. 9 liter
    9 Cubic Feet per Minute (CFM) 7

    Conveyorised Two Station X-Y Axis

    • This machine has the capability to function both - Coating outside surface of the metallic component as well as coating inside surface of the metallic component. This machine thus provides flexibility to our customers who would like to have Inner Diameter as well as Outer Diameter spraying at a single place. Ensures quality with air and liquid control; eliminates quality problems due to uneven application of the spray solution due to changes in spray pattern or drop size.

    Features:

  • Pneumatically operated Spraying unit- 1no, with Gravity Feed Gun
  • Electrical motor operated job rotating unit
  •  Motor, Clutch brake unit with Electric Control Panel with Drive & PLC mounted in machine enclosure
  • Each Spraying unit will have 1 number of Pressure feed gun and Diaphragm Pump of Iwata make
  • Both ID and OD can be sprayed by manual shifting of gun.
  • The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  • Product Parameters:

    1 Inner Diameter Spraying Area 25mm to 250mm
    2 Outer Diameter Spraying Area 25mm x 180mm - 240mm to 200mm x 250mm
    3 Electrical Power Supply 415V AC, 50Hz,2Kw
    4 Pneumatic Air Supply 4-6 bar
    5 Spray Length 180 mm
    6 RD gun 1
    7 Electrical Motor Load Capacity 22 Kg
    8 SS Containers 2 No. 9 liter
    9 Cubic Feet per Minute (CFM) 7

    Dip Coating Machine

    • Fully automated and highly accurate instruments for thin film deposition
    • Dip coating refers to the immersing of a substrate into a tank containing coating material, removing the piece from the tank, and allowing it to drain. The coated piece can then be dried by force-drying or baking. It is a popular way of creating thin film coated materials along with the spin coating procedure.
    • F The dipping is repeated exactly the same each time and is therefore both user independent and highly reproducible.
    • Dip coating is one of the most widely-used coating processes in industry and academia for producing thin films. By controlling the speed of substrate withdrawal from solution, you can vary the thickness of the deposited film
    • A high-precision motor means that the rate of withdrawal - and therefore the film thickness - can be controlled with a high degree of accuracy and reproducibility.
    • The technique is applicable all the way from the small laboratory research to industrial high throughput.

    Feature

  • High-Precision Motor -: Building upon motorized stages used in our slot-die coater and syringe pump, we have used a motor with a high degree of accuracy and reproducibility. You can be sure that each time you coat your sample, you will get the same results every time.
  • Smooth Motion -: With the micro-stepping motor, your substrate will be immersed and withdrawn using smooth and precise movements, ensuring highquality film coatings.
  • Versatile Substrate Compatibility -: You can dip coat substrates of various sizes, Website: www.summitengineers.net Email Id: sales@summitengineers.net Contact No: +91-9860556670 shapes, and material
  • Wide Range of Speeds -: Our Dip Coater can withdraw a substrate from solution at a varying rate. This gives a wide range of coating thicknesses - all from a single dip-coating system.
  • Compact Size -: The small footprint of the system enables you to perform measurements even in the smallest and busiest labs!

  • Drum Coating Machine

    • This machine is specially designed for coating of drums with variable diameters, which comes with highly atomized and advanced features such as spray guns and speed adjustments also with baffle. This machine is designed to apply adhesive viz. Chemlok/Paint by coating Method on metal components before moulding. The blowers are the added advantage in this machine.

    Features:

  • Frame Assembly with M.S. Covers and Doors (Powder Coated)
  • Specially Designed Drum to load and rotate the components
  • Reputed make Auto Spray gun.
  • Baffles are provided in the Drum to ensure that the components and adhesive is mixing properly.
  • Motorized drum rotation system coupled with VFD for speed adjustments.
  • Manual adjustment for setting the drum angle.
  • HVLP reputed make spray gun for precise spraying of adhesive
  • Separately mounted pressure feed tank of 9-liter capacity with electric stirrer system.
  • PLC based control Panel with intelligence features.
  • Cyclic Heating Blower and Suction Blower is provided.
  • Components will be coated from all sides (suitable for Oil seals).
  • Operator must load and unload the component manually.
  • Product Parameters:

    1 Drum Capacity 10kg/20kg
    2 Electrical Power Supply 415V AC, 50Hz, 6Kw
    3 Pneumatic Air Supply 4-6 bar
    4 Pressure feed auto gun 1 (Iwata Make)
    5 Pressure feed tank 9 Liters
    6 Drum Rotation Speed 9 to 30 rpm
    7 Cubic Feet per Minute (CFM) 10

    Elliptical Conveyorized X-Y Axis Spray Machine

    • This machine is designed to apply adhesive viz. Chemlok on metal components before molding. This automated machines for spraying primer & adhesive onto the metal components are capable of handling different metal components. Heating and spraying sequence is also present to ensure good production rate. The conveyor chain provides more strength and stability in the overall process. The machine has a good accuracy with great consistency without hampering the quality of work.

    Features:

  • 2 nos of pneumatically operated Spraying units (For Primer & Final coat each). Pneumatic cylinder will be used for gun movement.
  • Electrically powered Elliptical chain conveyor (2 nos. of Conveyor) with requisite Mechanical Stoppers, electric motors, drives, & controls.
  • Electrical Heating Chambers with temperature control & circulation fan. Heater coil used are of U type.
  • For Flat Components the spraying area will be 600mm X 600mm
  • The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  • Separately mounted PLC based control panel including an alarm and display of errors.
  • One type of Pallet (8 numbers) for Carrying job loaded fixture as per specifications supplied by customer for one size of jobs
  • 10 lit. Pressure Feed Chemlok containers (2 nos) will be provided, with electric stirrer of 30rpm.
  • Product Parameters:

    1 Gun movement for ID 16mm to 100mm
    2 Gun movement for OD 10mm to 100 mm
    3 Electrical Heating Chambers 3kw
    4 Effective Spraying Length 140mm
    5 Pressure feed auto gun 4 (Iwata Make)
    6 Electrical Power Supply 415V AC, 50Hz,22Kw
    7 Pneumatic Air Supply 4-6 bar
    8 Conveyors 2
    9 RGV 2
    10 SS Chemlok containers 9 litres
    11 Cubic Feet per Minute (CFM) 63

    Fabric Coating Machine

    • Fabric Coating is a process in which an adhesive layer is applied directly to one or both surfaces of the fabric. This machine is designed to apply adhesive viz. Chemlok on metal/ fabric components before molding. The machine works as continuous process wherein the fabric is heated and then sprayed with Chemlok. The machine gives Excellent reliability and operational security of the complete system.

    Features:

  • Servo operated Spraying unit. Servo axis will be used for gun movement.
  • Electrical Heating Chambers with temperature control & circulation fan
  • Separately mounted PLC based control panel.
  • E-Stop PB will be at 2 positions for entire length of machine. viz. at loading and unloading Station.
  • The thickness in microns can be achieved in a single pass/coat.
  • Uniform Coating for all fabric Surface.
  • Product Parameters:

    1 Spraying Area 1400mm
    2 Electrical Heating Chambers 4 kw
    3 Electrical Power Supply 415V AC, 50Hz, 9Kw
    4 Pneumatic Air Supply 4-6 bar
    5 Machine Footprint 2000 mm X 2800 mm.
    6 Pressure feed Chemlok containers 9 litres
    7 Pressure feed Chemlok containers y 9 litres
    8 Spraying Speed 500mm/min

    Horizontal OD spray machine

    • These automated machines are special purpose machine used for spraying adhesive or paint metal components and are capable of handling different metal components. This machine is designed to apply adhesive or paints on metal components before moulding. As per name this machine is specifically used for Outer diameter spraying. It comes with very efficient and reliable adjustable gun as well as pneumatic spraying mechanism.

    Features:

  • Frame Assembly with m. s. covers & doors (powder coated).
  • Pneumatically operated Spraying unit with FCVs for adjusting Gun movement.
  • Electrically operated job holding & rotating unit.
  • 1 No. of movable (Upward & Downward) gun for spraying OD of component
  • Spray length can be adjustable w.r.t to components width.
  • Each holder can be loaded to spray multiple jobs within the set range.
  • PLC based Electric Control Panel with Drive and Counter.
  • 2 Nos. Of fixtures each for any 2 range of variety. (Customers have to specify
  • those 2 ranges while releasing PO)
  • Tank with stirrer with one Gun cleaning unit will be Provided
  • Product Parameters:

    1 Electrical Power Supply 415V AC, 50Hz, 1Kw
    2 Pneumatic Air Supply 4-6 bar
    3 Spray length 300mm
    4 Pressure feed auto gun 2 (Iwata Make)
    5 Cycle time 10-15 sec
    6 tank with stirrer 10 Liters
    7 Cubic Feet per Minute (CFM) 6

    Roller Coating Machine

    • Roller Coating is a process of coating a surface with a brazing paste using a roller. It is an automated, cost-effective process best used for large tolerance non-flat surfaces and hard to control joint gaps. With minimal labor needed, parts go through the roller coating machine at the adjusted speed.

    Features:

  • Increased Productivity and Capacity - Fast and efficient, especially for mass production of repeated parts.
  • Improved Cycle Time - Depending on the application, the machine can coat parts at different speeds ranging from low to high
  • Coating Consistency - Roll gaps can be tightly controlled within thousandths of an inch (µm) resulting in a consistent coating.
  • Production Automation - Roller coating machines are designed to be part of a larger production system. Integration with ovens, feeders, corrugators, etc.

  • Single Station Conveyorized Horizontal OD Spray Machine (Rod Type)

    • This machine is designed to apply adhesive viz. Chemlok on metal components before molding. Possibility of extension of heater is possible to achieve the desirable drying of components. The conveyor chain provides more strength and stability in the overall process. The machine has a good accuracy with great consistency without hampering the quality of work.

    Features:

  • Robust Mechanical Powder Coated Structure
  • Electrically Powered Chain Conveyor.
  • The conveyor is basically driven by AC Motor (Confirming IS: 325) & the speed
  • controlled by VFD of reputed make confirming all electrical standards.
  • 1 nos. of electro-pneumatically operated job clamping & rotating system.
  • Pneumatically operated Spraying System.
  • Controlled spray of the Primer & Secondary Coat for even & desired coat thickness.
  • 1 nos. of Heater Chambers with independent Temperature Control & Blower for circulation of Hot Air. 2.3.8 10-liter SS Container for Primer & Secondary Coat.
  • Separate Control panel consisting of PLC, HMI, Drives & Audible & visual Alarm System.
  • Separate Pneumatic Panel for pneumatic components for easy traceability & maintenance.
  • Level indicator based on weighing scale to indicate level of paint container using an audible and visual alarm.
  • Facility to spray 1way & 2way at either of the station1.
  • Machine operation totally programmed by PLC.
  • Tower Lamp Indicating the Machine Status.
  • Fault Diagnostic feature which displays the exact error all possible faults on the HMI, helping in easy Maintenance.
  • Product Parameters:

    1 Heaters 3 kW & 6kW
    2 Electrical Power Supply 415V, 50Hz, 11Kw
    3 Pneumatic Air Supply 4-6 bar
    4 Electrical Heating Chambers (optional) 2 (3kW/6kW)
    5 Spraying Area 405 mm
    6 Pressure feed auto gun 1 (Iwata Make)
    7 SS Chemlok containers 10 liters
    8 Cubic Feet per Minute (CFM) 13

    Single Station Conveyorized X-Y Axis Spray Machine (Flat Type)

    • This machine is designed to apply adhesive viz. Chemlok on metal components before molding. This automated machines for spraying primer & adhesive onto the metal components are capable of handling different metal components. Heating and spraying sequence is also present to ensure good production rate. The conveyor chain provides more strength and stability in the overall process. The machine has a good accuracy with great consistency without hampering the quality of work.

    Features:

  • 1 no of pneumatically operated Spraying units for either Primer or Final coat. Pneumatic cylinder will be used for gun movement.
  • For Flat Components the spraying area will be 600mm X 600mm
  • The thickness of 6 to 8 microns can be achieved in a single pass/coat.
  • PLC based control panel
  • One type of Pallet for Carrying job loaded fixture as per specifications supplied by customer for one size of jobs
  • 9 lit. Gravity feed Chemlok containers (1 no) will be provided.
  • Product Parameters:

    1 Spraying Area 600X600 mm
    2 Pressure feed auto gun 1 (Iwata Make)
    3 Electrical Power Supply 415V AC, 50Hz, 2Kw
    4 Pneumatic Air Supply 4-6 bar
    5 SS Chemlok containers 1 (9 liters)
    6 Cubic Feet per Minute (CFM) 13

    Valve Coating Machine

    Features:

  • Frame Assembly with m. s. covers & doors (powder coated).
  • Specially Designed fixture to load the component (Valve).
  • 2 Nos. of spraying station each for primer spray & Secondary spray.
  • 3 nos. of heaters of 2kw with temperature controller.
  • Chain conveyor with tensioner unit.
  • Separately mounted PLC (Siemens) based electric control panel.
  • All pneumatics of Janatics make.
  • Loading of the component will be a manual process.
  • Unloading of components will be automatic.
  • 2 nos. of Chemlok containers with an electric stirrer of 30 rpm.
  • 4 nos. of spray guns will be of Iwata make, pressure feed
  • Product Parameters:

    1 Electrical Power Supply 415V AC, 50Hz, 6Kw
    2 Pneumatic Air Supply 4-6 bar
    3 Pressure feed auto gun 1 (Iwata Make)
    4 Pressure feed tank 9 Liters
    5 Cubic Feet per Minute (CFM) 10

    Vertical ID spray machine

    • TThis machine is designed to apply adhesive or paints on metal components before moulding and specifically used for Inner diameter operations. Comes with efficient electrical as well pneumatic operating principles for smooth and fluent operations with minimum human interventions, while it consists of PLC based electrical panel.

    Features:

  • Pneumatically operated Spraying unit.
  • Electrically operated job holding & rotating units, one each for loading/unloading & spraying.
  • Pneumatic movement from loading to spraying station
  • The above-mentioned job holders are adjustable
  • 1 Nos. of movable (Upward & Downward) Gravity feed spray gun of 19mm pipe for spraying ID of component.
  • Each holder can be loaded to spray multiple jobs within this range.
  • PLC based Electric Control Panel with Counter.
  • Tank with stirrer one Gun
  • cleaning unit will be Provided.
  • Product Parameters:

    1 Electrical Power Supply 415V AC, 50Hz, 2Kw
    2 Pneumatic Air Supply 4-6 bar
    3 Spray length 180mm
    4 RD gun 1
    5 Cycle time 10-12 sec
    6 Tank with stirrer 10 Liters
    7 Job sizes 25mm to 100mm
    8 Cubic Feet per Minute (CFM) 6

    Wood Coating Machine

      >Wood Coatings are basically a kind of machine in which material is to be applied on wooden surface to protect the wood from different natural and manmade factors. These factors also include all the environmental agents which can cause harm to the wood. In simple words, Wood coating Machine’s act as a life guard to any wooden item. Wood coatings can be applied to any kind of wood such as outside and boards, frameworks, garden furniture and street furniture, modern furniture, reproduction furniture, kitchens, doors, furnishing accessories, traditional flooring. Wood coatings make wood easier to clean, and keep it sanitized. It also helps in sealing pores that can be breading grounds for bacteria. This machine helps in wood finishing that gives wooden surfaces a desirable appearance. Wood coatings are also capable of creating wooden designs as per our wish.

    • Suitable for base/top paint coating for the panel furniture, flooring, cabinet, walling, artwork, bamboo window curtain, fiber cement board, calcium silicate board, glass magnesium board etc.
    • Compatible with materials like solid wood/MDF/plastic/metal/glass/CaSi and so on. Ensure smooth surface with plump color and zero chromatic difference.
    • Work as high precise primer, finishing roller coating or staining. To guarantee the best precision and stability, the roller coater and the electronic roller and the conveyor are independently controlled by separate motor, reducer, and frequency.
    • Easy to change the roller with the casting design.
    • PLC, automatic elevator, separate electronic box are available by choice.